Industrial filtration has become an increasingly popular and beneficial way for a variety of different industries to ensure their customers receive products of the highest quality. As a result, there are many different applications for industrial filtration services in a number of different industries.
What is Industrial Filtration?
Industrial filtration systems remove contaminants from air, other gasses, and liquids. These separation systems are ideal for multiple different applications. They help to ensure a clean product is produced, helping to achieve and exceed client satisfaction and safety.
Why is Industrial Filtration Important?
There are a diversity of reasons that industrial filtration is important in commercial applications, including:
- Protecting equipment – Proper filtration helps prevent substrate and other undesirable contaminants from entering equipment further down the production line. This helps keep equipment clean and can extend the longevity of your production systems.
- Protecting workers and personnel – Air pollution and low-quality air can slow down your workers and pose a risk to their health.
- Separating contaminants from desirable products – Separating contaminants from your liquid or gas products is vital in creating a quality product. Filtering out sediments and other pollutants and contaminants can help ensure maximum output.
- Providing the best quality to clients and customers – Most importantly, properly utilizing industrial filtration guarantees your company provides clients and customers with products of the highest quality.
Common Industrial Filtration Applications
There are various applications for which industrial filtration can be an asset to a company.
Manufacturing Applications
Different manufacturing industries may use industrial filtration methods in cooling towers. Filtration is also ideal for spray nozzles, machining fluids, water and metalworking, and using air, gas, and steam.
- Machining fluids – Machined parts are held to a higher standard today than ever before. With the rise of technology, quality requirements on machined parts have risen, resulting in a higher need for the proper filtration of debris and other contaminants. Bag filters are commonly utilized in this type of processing.
- Metal Working – Whether manufacturing cleaning appliances, working in precious metal recovery, metalworking fluids, drawing compounds, or even pre-treatment system filtration, bag filters are a great choice for removing dirt and other debris from your metal components.
- Water Treatment – Water is important for all types of things, including cleaning purposes and consumption. Ensuring clean and pure water is vital, necessitating top-of-the-line liquid filtration systems.
- Cooling Towers – Cooling towers consistently move water to remove contaminants from the air, moving them into the cooling system. These systems must run constantly throughout all types of weather. In addition, backwashing filtration systems are often utilized to help prevent clogs, reduced production, and other contaminant-related issues within the towers.
- Spray Nozzle Protection – Spray nozzles are vital equipment for cleaning, flow control, atomizing, and coverage. However, before liquids reach the nozzle, they must go through a filtration process to remove any solids that may be present in the flow.
- Air, gas, and steam – Liquid filters protect vital equipment down the line in air, gas, and steam production from both liquid and solid contaminant particles.
Pulp and Paper
Pulp and paper production applications can be simplified and streamlined by properly using industrial filtration systems.
- Water – Industrial filtration is commonly used throughout water system applications for the purpose of removing solids suspended in the liquid flow, including processes such as membrane system protection and vacuum pump seal applications.
- Wet End Additives – Sediment and other debris, such as undissolved solids, are often found in additive streams. This makes filtering especially important, as solid contaminants can create a number of different problems throughout the system. Filters at each step of the process help improve quality and avoid issues during production.
- Surface Treatment – For raw incoming materials, filtering is vital. A variety of different applications for industrial filtering are recommended for raw materials.
Chemical
During the processing of chemicals, liquids are one of the main components. Filtering these liquids improves output quality and the quantity of viable material from production.
- Propellants, explosives – Potentially dangerous propellants require careful care to ensure complete chemical emulsification.
- Agro Chemicals – Self-cleaning and bag filters are ideal for agricultural applications.
- Resins: Quality consistency is important for products like resins and polymers. Proper filtration systems help ensure this quality is achieved.
- Automotive – Industrial filtration is an asset to a variety of different automotive applications, such as the filtration of e-coat, top coats, clear coats, and primers for automotive use. Parts cleaning fluid, compounds, and lubricants also benefit from filtration.
- Petrochemical – Filtration systems throughout petrochemical applications help to optimize product quality and consistency.
- Paint and Lacquer – Paints and lacquers need to be uniform in consistency, without the presence of any coagulates or other contaminants. Bag filters are ideal for these types of applications.
- Rubber – Filtration is a necessary step in creating compounds that are able to be properly mixed in rubber applications.
- Adhesives – Ensuring your adhesives are properly processed and appropriate in quality requires proper filtration practices.
- Colors, pigments, inks – From processing raw materials to refining your product, filtration helps to achieve high-quality pigment, ink, and color production.
To Put It Simply
Industrial filtration systems are necessary for most production operations. Filtration helps to ensure proper compound mixing and is an important part of providing your customers with clean, high-quality products. For more information on how industrial filtration can be an asset to your specific applications in the North and South Carolina area, call ESA at (704) 703-4286!
